Abstract
This paper presents the newest applications of sillcone
composite insulators such insulators which are finding increasing
use not only in Switzerland, but also in the power industry worldwide.
These applications include interesting designs for railway
overhead lines, medium voltage lines, and 400 kV high voltage
overhead transmission lines. Moreover, solutions are presented for
high-voltage outdoor equipment, which have recently been conceived
and manufactured with housings made of silicone hollow
core composite insulators and 400 kV compact lines.
The concept of the composite insulator was actually developed
in the USA around 1948. This technology was not
really taken seriously until the seventies, when great advantages
were achieved in fibreglass-reinforced materials,
which form the load-bearing core of the composite insulators
and in the polymers of which the weathersheds are made.
The superior insulation behaviour of the silicone in the presence
of pollution I and the insensitivity of the composite
insulators to breakage when subjected to impact loads during
operation, have made a particular contribution to the wide
acceptance composite insulators ha~e gained. It was these
factors that enabled the initial hesitance of many users to be
rapidly overcome.
As far as can be reconstructed, the first composite insulators
manufactured in Switzerland around 1970 were hollow core
insulators with a silicone weathershed and were used as housings
for cable terminations. A short time later these were
followed by solid core composite insulators based on the same
concept, which were used as line post insulators in the newlydeveloped
catenary support structures in the Ultschberg railway
tunnel. It wasn't long until further applications appeared.
Some of these were, for example, long-rod composite insulators
for overhead lines up to the highest voltage levels and
interphase spacers, primarily on medium voltage lines. Hollow
core insulators for current and voltage transformers as
well as for bushings and test capacitors were also realized in
this period, albeit in modest quantities. At the beginning of the
nineties the composite insulator industry experienced a "quantum
leap". Positive long-term service experience, well supported
and widely distributed research results, well-founded
standardization efforts, a favourable trend in the material prices,
but also the closing down of local facilities for the production
of porcelain insulators were the main contributors to this
development. These events led to the fact that today in this
area, there is an innovative, upcoming and internationally
successful industry in Switzerland, making considerable investments
in order to be able to play a major role in the
expanding composite insulator business worldwide.
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